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Jacket Mixing Tank

Leading Jacket Mixing Tank Manufacturer

 

Unique Process Technologies is a machinery company located in Wenzhou, China that specialized in industry jacket mixing tank manufacturer. For example, double jacket mixing tank, three layer jacket mixing tank, double jacket mixing tank with insulation and other products. UPT is dedicated to providing solutions that enable our customers to obtain high-quality products and services at low prices in the shortest time possible.

 

 
 
Why Choose Us

Rich Experience

The founders of Unique Process Technologies have more than 10 years of combined experience in the sanitary process and components industry. Because of our experience, we can assure you that we understand your industry and can offer the best solutions and products for your company.

Global Market

Our products are exported to Europe, America, Australia, the Middle East, Southeast Asia, South Africa and other regions, and have won unanimous praise from domestic and foreign customers.

 

Quality assurance

We are an European CE certificate, ISO 9001 certified organization and comply with numerous national and international quality standards.

 

Professional Team

We have more than 30 senior and middle-level professional technicians, more than 300 sets of advanced production and testing equipment, and can produce products of various varieties and specifications.

 

Double Jacket Mixing Tank With Insulation

 

Types of Jacket Mixing Tank

Coil Heating Jacket Mixing Tank: A coil heating jacket mixing tank is a tank that uses a coil and jacket to heat and mix substances.

 

Cooling Jacket Mixing Tank: A cooling jacket–it's a stainless steel shell that surrounds the mixing tank. It allows for the circulation of chilled water or glycol around the vessel, which cools the contents of the tank.

 

Heating Jacket Mixing Tank: A heating jacket mixing tank is a mixing vessel that has a heating jacket around it.

 

Three Layer Jacket Mixing Tank: Our three layers jacketed mixing tank is designed for controlling temperature of its contents, by using a cooling or heating around the vessel through which a cooling or heating fluid is circulated.

 

Double Jacket Mixing Tank: A double jacketed mixing tank maintains an even temperature profile around the inner mixing chamber through the use of a jacket.

 

Parameters

 

Capacity

50-10,000L (Can Be Customerized)

Mixing Power

0.75-55KW

Mixing Speed

0-65/0-1440/0-960 (R/MIN)

Homogenizing Power

2 .2-30 KW

Homogenizing Speed

0-3300 /0-6000 RPM

Heating Mode

Steam heating or electric heating (optional)

Material

304 or 316 Stainless steel

Control Panel

Press-button or PLC control panel

Vacuum System

-0.085mpa(optional)
Vacuum pump Vacuum degassing to make the material meet the sterile requirements can use vacuum suction (water, oil, powder, etc.) to use vacuum suction to avoid dust flying so that the material is fine and air-free

Insulation

Single layer or with insulation, three layer

Top Head Type

Dish top, Open lid top, Flat top

Bottom Type

Dish bottom, Conical bottom, Flat bottom


Agitator Type

Impeller, Anchor , Turbine , High shear, magnetic mixer, Anchor mixer with scraper

Magnetic mixer, Anchor mixer with scraper

Inside Finsh

Mirror polished Ra<0.4um

Outside Finish

2B or Satin Finish

The parameters for reference ONLY, all the machines can be customized accordingly.

 

 
Key Features of a Jacket Mixing Tank
 
01/

Precise Temperature Control: Maintains consistent and controlled temperatures essential for optimal product quality and uniformity.

02/

Robust Construction: Built with high-quality materials, including stainless steel, ensuring long-lasting durability and reliability under various operating conditions.

03/

Advanced Mixing Capability: Designed with stainless steel to efficiently mix ingredients, promoting superior homogenization and reducing processing time.

04/

Adaptable Design: Offers flexibility to accommodate evolving business needs and adapt to various production requirements, with options available in durable stainless steel construction.

05/

Energy Efficiency: Engineered to minimize energy consumption while maximizing performance, contributing to sustainability efforts.

06/

User-Friendly Interface: Provides an intuitive control system that simplifies operation, enhancing productivity and reducing operator error.

07/

Seamless System Integration: Easily integrates with existing production processes and equipment, creating a cohesive operational environment.

08/

Safety Features: Equipped with safety mechanisms that ensure secure operation and protect both personnel and equipment.

 

Applications of Jacket Mixing Tanks
Three Layer Jacket Mixing Tank

Food Processing

Jacketed mixing tanks are now widely used in the processing of foods, particularly during soup and sauce making, blending dressings and ice cream, and even during cake mix production.

Heating Jacket Mixing Tank

Pharmaceutical

The Mixing of active ingredients, excipients, and solvents is additionally carried out in jacketed mixing tanks, where temperature control is ensured.

Double Jacket Mixing Tank With Insulation

Chemical and Petrochemical Industries

Jacketed mixing tanks are also used for paints, detergents, adhesives, and many other chemicals.

Double Jacket Mixing Tank

Cosmetics Industry

Various lotions, shampoos, and creams are manufactured using jacketed mixing tank technology.

 

Agitator Options

We offer a range of agitator options to suit varying product needs:

Anchor Agitators

These are ideal for mixing high-viscosity creams, lotions, or pastes.

01

Propeller Agitators

Best suited for low-viscosity liquids, these agitators ensure minimal air introduction during the mixing process.

02

High-Shear Mixers

These agitators emulsify and homogenize products, especially in cosmetic or food production lines.

03

Paddle Agitators

Used for gentle mixing, such as in bio-select yogurt or other delicate products.

04

Scraper Agitators

These agitators ensure materials do not adhere to the tank walls, facilitating complete mixing with minimal wastage.

05

 

 

Requirements for Use of Jacket Mixing Tank

● Inspect the jacket and all connections for leaks before operation to prevent accidents and ensure proper heating or cooling performance.


● Always keep the jacket pressure within the recommended range to avoid tank damage or potential explosions.


● Adjust and monitor temperature settings carefully to prevent overheating or underheating, which can affect product quality and safety.


● Do not exceed the maximum capacity of the tank to prevent spillage, inefficient mixing, or damage to the mixing mechanism.


● Ensure that the tank materials are compatible with the substances being processed to avoid corrosion or chemical reactions.

Double Jacket Mixing Tank

 

Coil Heating Jacket Mixing Tank

How to Order

 

● After understanding the specific parameters, the model was determined .


● Client arrange 30% deposit after receiving our PI(proforma invoice).


● We start bulk production and finish production within agreed lead time.


● We send shipping documents to client.


● Client arrange balance payment.


● We arrange shipment , and send original documents or telex release the goods.

 

Delivery, Shipping and Service

 

Delivery

7 Days delivery for standard

15 Days for Non-standard

Shipping

Ocean shipping as normal

Air shipping as option

Warranty

For whole pump,support one year warranty.

For Spare part,like mechanical seal half year warranty

Packing

We use wooden boxes for packaging

Payment Term

Normally we take payment term 30% T/T in advance, 70% paid before shipment. We can also accept L/C at sight.

Payment

T/T, Western Union, PayPal, etc. We accept any convenient and swift payment term.

OEM and ODM

Yes

 

 

FAQ

 

 

Q: How does a double jacket mixing tank improve heating or cooling?

A: The jacket contains fluid (water, oil, steam) between the tank walls, allowing heat circulation within the product being mixed. This provides consistent heating and minimizes the risk of overheating or texture inconsistency.

Q: How does the jacketed mixing tanks work?

A: It's like a thermos that wraps a container in a second layer to regulate the temperature of the contents. The jackets are either strapped or welded to the container. Jacketed mixing tanks typically use steam, liquid nitrogen and other chemicals to regulate temperature.

Q: Can the jacket mixing tank be used for both heating and cooling?

A: Yes, our jacket mixing tanks are designed for both heating and cooling. Cold water or another coolant can be circulated in the jacket to rapidly cool a product that has been heated.

Q: What maintenance is required for a jacket mixing tank?

A: Maintenance primarily involves cleaning, which is critical for the food and pharmaceutical industries. Made of stainless steel, our tanks are easy to clean, and routine checks on the agitator and jacket integrity ensure long-lasting performance.

Q: Can jacket mixing tanks be altered?

A: Yes, jacket mixing tanks can be altered in terms of their dimensions, materials, and even functions so that it will cater to the particular needs of the production processes.

Q: Do jacket mixing tanks consume any energy?

A: Yes, they do. Their expenditure as low as possible in energy because they are remarkably efficient, like any other processes that require heating.

We're professional jacket mixing tank manufacturers and suppliers in China, specialized in providing high quality customized service. We warmly welcome you to buy discount jacket mixing tank from our factory. For free sample, contact us now.

Double Jacket Mixing Tank with Insulation, Double Jacket Mixing Tank, Heating Jacket Mixing Tank

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