Split Colloid Mill

Leading Split Colloid Mill Manufacturer

Unique Process Technologies is a machinery company located in Wenzhou, China that specialized in industry split colloid mill manufacturer. For example, split colloid mill for peanut paste, split colloid mill for chili sauce, split colloid mill for almond paste and other products. UPT is dedicated to providing solutions that enable our customers to obtain high-quality products and services at low prices in the shortest time possible.

Why Choose Us

Rich Experience

The founders of Unique Process Technologies have more than 10 years of combined experience in the sanitary process and components industry. Because of our experience, we can assure you that we understand your industry and can offer the best solutions and products for your company.

Global Market

Our products are exported to Europe, America, Australia, the Middle East, Southeast Asia, South Africa and other regions, and have won unanimous praise from domestic and foreign customers.

Quality assurance

We are an European CE certificate, ISO 9001 certified organization and comply with numerous national and international quality standards.

Professional Team

We have more than 30 senior and middle-level professional technicians, more than 300 sets of advanced production and testing equipment, and can produce products of various varieties and specifications.

Types of Split Colloid Mill

Split Colloid Mill for Meat: The split colloid mill for meat is a specialized food processing machine for grinding and refining meat raw materials.

Split Colloid Mill for Almond Paste: The base and motor of the split colloid mill for almond paste are separated to avoid material leakage which may cause damage to the motor.

Split Colloid Mill for Chili Sauce: A split colloid mill for chili sauce is a hydraulic shear producing device that is used to create something called an emulsification.

Split Colloid Mill for Peanut Paste: The split colloid mill for peanut paste works to substantially reduce the size of the suspended droplets, creating a mixture within the liquids that is much more uniform and complete.

Technical Parameters of Split Colloid Mill

Model		JML-50		JML-80	JML-100	JML-120	JMF-80	JMF-100	JMF-120	JMF-140	JMF-180
Emulsification fineness um （single cycle or multi-cycle）		5~40		3~40	2~40	2~40	3~40	2~40	2~40	2~40	2~40
Adjustment range mm		1-0.01		1-0.01	1-0.01	1-0.01	1-0.01	1-0.01	1-0.01	1-0.01	1-0.01
Output t/h change according to materials			0.01-0.2	0.3-1	0.5-2	0.7-3	0.3-1	0.5-2	0.7-3	1-4	2-5
Motor	Power kw		1.1	3	5.5	7.5	4	5.5	7.5	11	15
	Pressurev		380	380	380	380	380	380	380	380	380
	Stirring speed r/min		2880	2880	2880	2880	2880	2880	2880	2880	2880
Grinding diameter mm			∮50	∮80	∮100	∮120	∮80	∮100	∮120	∮140	∮180
Discharge port diameter （hour）			∮15	∮25	∮32	∮40	∮25	∮32	∮40	∮40	∮65
Cooling water pipe （hour）			∮1/8〞	∮1/4〞	∮1/4〞	∮1/4〞	∮1/4〞	∮1/4〞	∮1/4〞	∮1/4〞	∮1/4〞
Dimensions	Length mm		420	520	560	560	640	750	750	820	980
	Width mm		280	400	420	420	550	620	620	700	800
	Height mm		760	900	950	950	1030	1080	1080	1250	1550
Weight kg			45	84	113	135	210	275	295	325	450

Material of Split Colloid Mill

All the materials used in split colloid mills are wear-resistant. All contact parts are made from Stainless Steel 316, and moving parts are covered with Stainless Steel 304, ensuring durability and resistance to corrosion. Food-grade seals prevent contamination, making it suitable for sensitive applications.

Advantages of Split Colloid Mill

Efficiency

Split colloid mills operate at high speeds, delivering efficient and rapid particle size reduction.

Versatility

The adaptability of split colloid mills makes them suitable for a wide range of applications, from food and pharmaceuticals to petrochemicals and polymers.

Precision

The ability to control the gap between the rotor and stator allows for precise control over the final particle size, resulting in consistent product quality.

Compact and Space-Efficient Design

The split colloid mill is designed to be compact, with a small footprint, making it suitable for use in environments where space is limited.

Ease of Use and Low Maintenance

Its low maintenance requirements reduce downtime and operational costs, making it a cost-effective solution for continuous use.

Application of Split Colloid Mill

Pharmaceutical Industry: Used for the preparation of ointments, creams, and suspensions by achieving uniform particle size and smooth texture.

Food Industry: Employed in the production of peanut butter, mayonnaise, sauces, and dressings by ensuring fine emulsification and homogenization.

Cosmetic Industry: Utilized for creating lotions, creams, and gels, providing stable emulsions and smooth textures.

Chemical Industry: Applied in the processing of paints, lubricants, and coatings by dispersing solid particles into liquids efficiently.

Beverage Industry: Helps in producing stable emulsions for beverages like soy milk, fruit juice concentrates, and flavor emulsions.

Requirements for Use of Split Colloid Mill

● Install the power starter and equipped with Ammeter and indicator light.

● As long as the fine degree of particle size of materials is satisfied, the gap should be a litter larger which can increase the service life of blades.

● Disinfect the machine completely and clean the inside of the machine.

● Feed the materials after the machine’s normal operation. The time for idle running is less than 15 seconds.

● There is no quartz, broken glass and metal scrapes mixing into the materials, or the grinding plate of rotor and stator are damaged.

● Be careful the workload of motor. Reduce the feeding amount when the motor works overload.

● The operator should work according to the rules of operation. When the machines are find fault, stop the machine instantly. Start the machine after troubleshooting.

● After using the colloid mill, the machine should be cleaned completely without remained materials, to avoid of the leakage of the sealed machinery by adhesion.

How to Order

● After understanding the specific parameters, the model was determined .

● Client arrange 30% deposit after receiving our PI(proforma invoice).

● We start bulk production and finish production within agreed lead time.

● We send shipping documents to client.

● Client arrange balance payment.

● We arrange shipment , and send original documents or telex release the goods.

Delivery, Shipping and Service

Delivery	7 Days delivery for standard 15 Days for Non-standard
Shipping	Ocean shipping as normal Air shipping as option
Warranty	For whole pump,support one year warranty. For Spare part,like mechanical seal half year warranty
Packing	We use wooden boxes for packaging
Payment Term	Normally we take payment term 30% T/T in advance, 70% paid before shipment. We can also accept L/C at sight.
Payment	T/T, Western Union, PayPal, etc. We accept any convenient and swift payment term.
OEM and ODM	Yes

FAQ

Q: What is the basic principle involved in a split colloidal mill?

A: The basic working principle that split colloid mills use is the rotor-stator principle. There is a cylindrical vessel that is placed inside the colloid mill. The rotor and stator are being placed so that they can collide with each other and disintegrate chemical compounds.

Q: Is a split colloid mill better than a high shear mixer?

A: Split colloid mills are best suited for crushing thick and high-solid-content materials and require some level of precision in the measurements. Mixing on the other hand is much easier with high shear mixers since it cuts through varying viscosities and is comparatively faster during larger run productions.

Q: What is the difference between a homogenizer and a split colloid mill?

A: The structure of a split colloid mill is basic, and it has a small footprint compared to a wide area of a homogenizer. The cost of a homogenizer system is therefore much higher than that of a colloid mill. A colloid mill is better for food production, whereas a homogenizer is better for chemical and cosmetic processing.

Q: What is the construction of split colloid mill?

A: It typically includes a feeding hopper, a motor to drive the rotor, a grinding head with the rotor and stator assembly, and a discharge outlet, all often made from stainless steel for hygienic purposes; the key feature is the ability to separate the grinding components for access and maintenance.

Q: Can a split colloidal mill be customized for specific applications?

A: Customization options include:
Rotor and stator materials and designs.
Different motor power ratings.
Variable speed controls.
Cooling or heating jackets for temperature-sensitive materials.

Q: What common issues can occur with split colloidal mills, and how are they resolved?

A: Overheating: Use cooling jackets or reduce processing speed.
Blockages: Ensure material consistency is appropriate; clean regularly.
Uneven particle size: Adjust the rotor-stator gap or speed settings.
Wear and tear: Replace worn parts like rotors, stators, and seals as needed.

We're professional split colloid mill manufacturers and suppliers in China, specialized in providing high quality customized service. We warmly welcome you to buy discount split colloid mill from our factory. For free sample, contact us now.

Split Colloid Mill, Split Colloid Mill for Peanut Paste, Split Colloid Mill for Almond Paste